FILL-GLASS (GLASS FILLER)
Silent Features
- Intelligent Machine PLC control with Colour touch Screen 7.5/12.5 Inch for Data logging.
- Introducing the Ultra valve with 2 Snifts one used for Pre-evacuation thus extremely hygienic design and extended product life.
- Ultra CSD valve capable to fill Beer/Soft drinks/Carbonated Pulpy Juices too as there is no mesh.
- All Machine moving parts Like Rinser Bracket/Lift cylinder/Bottle Centering device & other handling the bottles are water lubricated, thus minimum usage of oil. The components are made of the right engineering materials ensuring long life.
- UP / DOWN State of the art open able guards with all safeties.
- Interactive intelligence by means of a huge TFT Colour touch screen with all necessary alerts via real time clock & Trouble shooting
- Bottles are handled by means of Body with extremely accurate transfer system and no bottle scuffing even at high speeds. The finest of engineering polymers are used, with all hard wearing guides made of Stainless Steel.
- State of the art latest design Cap/Crown elevator cum orienting system, eliminating blowers, thus no cap contamination.
| NO. | MODEL | SmartFILL-FIZZ (Carbonated Beverages) | |||||
|---|---|---|---|---|---|---|---|
| MODEL | BOTTLE FIZZ/STILL | BPM | BOTTLE JUICE | BPM | BOTTLE VISCOUS | BPM | |
| 1 | 12/4 | 300 ML | 40 | 200 ML | 40 | 300 ML | 20 |
| 2 | 16/4 | 300 ML | 60 | 200 ML | 60 | 300 ML | 30 |
| 3 | 20/4 | 300 ML | 150 | 200 ML | 150 | 300 ML | 75 |
| 4 | 28/6 | 300 ML | 250 | 200 ML | 250 | 300 ML | 150 |
| 5 | 30/8 | 300 ML | 275 | 200 ML | 275 | 300 ML | 200 |
| 6 | 40/10 | 300 ML | 350 | 200 ML | 350 | 300 ML | 250 |
| 7 | 50/15 | 300 ML | 450 | 200 ML | 450 | 300 ML | 300 |
| 8 | 60/15 | 300 ML | 550 | 200 ML | 550 | 300 ML | 350 |
| 9 | 80/20 | 300 ML | 650 | 200 ML | 650 | 300 ML | 450 |
Inside of bottles are rinsed by spraying water or air or both. Empty bottles are transferred into the rotary rinsing section by an inlet neck guide. The bottles are held from their neck and inverted by a guide rod along their axis. After being sprayed internally, the bottles continue to move inverted for a while to drain the rinse water, after which they are turned back to the upright position. The nozzles have ”No Bottle - No Spray System” which is activated only by the presence of bottles, sensed at the in feed spider. The option of attachment of a independent rinser machine is possible, to build a Mono Bloc Machine of Rinser filler crowner/capper for Glass bottles.
The filling operation is carried out by CO pressure ,by means of the latest state of 2 the art ULTRA VALVE (mechanical valve) which has a dual snift, one for preevacuation or flushing any gas before filling the bottle & the other is for bottle head space snifting. This valve has complete CIP features & fills at a very high speed due to the positive lift mechanism. An option of a flow meter along with a pneumatic actuated valve (electronic filling valve) for extremely accurate fill volume is the latest option available.
FILLING OF BEER : Double pre-evacuation system is implemented for beer filling applications. It is used to reduce the amount of the air remaining in the bottle before filling. This treatment eliminates foaming during filling and prevents oxidation of product.
Different capping heads can be installed on the monoblock machine to apply plastic screw caps, aluminum caps and metal crown corks. Two types of caps can be applied on the same machine in order to have capability to apply different closures.