FILL-STILL (WATER FILLER)
- Intelligent Machine PLC control with Colour touch Screen 7.5/12.5 Inch for Data logging.
- Multiple options of filling valves based on level filling, full bottle filling or metered filling by flow meters. The valves can be top closed or bottom closed.
- Multiple valve designs to fill various type of still Liquids with valves fitted on to the tank with Triclover fittings for ease of maintenance and easy removal.
- All machine moving parts like rinser bracket/lift cylinder handling are water lubricated hence no chances of oil or grease contamination. All product contact parts are made as per the government regulation from stainless steel 316
- Vertically sliding UP / DOWN, state of the art open able guards with all safeties for high end models.
- Interactive intelligence by means of a huge TFT colour touch screen with all necessary alerts via real time clock & trouble shooting for higher capacity machines.
| NO. | MODEL | FILL-STILL WATER | |||||
|---|---|---|---|---|---|---|---|
| R/F/C | 250 ml | 500 ml | 1000 ml | 2000 ml | |||
| BPM | BPM | BPM | BPM | ||||
| 1 | 9/9/4 | 40 | 40 | 40 | 20 | ||
| 2 | 10/10/4 | 60 | 60 | 60 | 30 | ||
| 3 | 12/12/4 | 70 | 70 | 70 | 35 | ||
| 4 | 16/16/4 | 90 | 90 | 90 | 45 | ||
| 5 | 20/20/6 | 120 | 120 | 120 | 60 | ||
| 6 | 24/24/8 | 140 | 140 | 140 | 70 | ||
| 7 | 24/30/8 | 180 | 180 | 180 | 90 | ||
| 8 | 40/40/10 | 240 | 240 | 240 | 120 | ||
| 9 | 40/50/12 | 300 | 300 | 300 | 150 | ||
| 10 | 40/60/14 | 350 | 350 | 350 | 175 | ||
Inside of the bottles are rinsed by spraying water or air or both in the rinser Nozzle. Empty bottles are transferred into the rotary rinsing section by an inlet neck guide. The bottles are held from their neck and turned upside down by grippers along their axis. After spraying operation, the bottles continue to move inverted for a while, to drain the rinsing water and then reinverted to the upright position. The nozzles have”No Bottle - No Spray System” activated only by the presence of bottles, by means of an infeed sensor.
The filling operation is carried out by means of gravity based valve. Hilden has many designs of valves for filling still liquids, like the zig zag vent valve, offset vent Valve, dome valve, triangular vent valve, there is a combination of TOP/BOTTOM close designs to achieve accurate or brim full liquid level in the bottle. These valves are completely made by CNC machines. Many products can be filled like milk, synthetic juice, spirits, wine, flavoured water, syrups, mineral water, or any other free flowing liquid at room temperature. Also an option of Flow meter along with a pneumatic actuated valve (electronic filling valve) for extremely accurate fill levels is the latest option.
Different capping heads can be installed on the monoblock machine, capable to apply plastic screw caps, aluminum caps, metal crown corks etc. Two different types of capping heads can be installed on the same monoblock machine upon request in order to have maximum flexibility and options to apply different closures on the same machine.